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Adhesives and Sealants TopicsAdhesive & Sealant ProductsFinished Adhesives and Sealants

MASTER BOND: Two-Component Epoxy

Picture of an adhesive being dispensed on an electrical part

Image courtesy of Master Bond. 

February 4, 2025

EP53TC from Master Bond is a two-component epoxy designed for bonding, sealing, coating, and small potting applications where efficient heat dissipation is crucial. It is formulated with a specialty filler with a particle size ranging from 5 to 30 microns. The epoxy is a flowable system with a mixed viscosity of 45,000-65,000 cps at room temperature. This filler size and its relatively flowable viscosity enable the EP53TC epoxy to fill small voids making it ideal for heat dissipation.

The two-component epoxy meets ASTM E595 NASA low outgassing specifications and provides reliable electrical insulation with a volume resistivity greater than 1014 ohm-cm. The material offers a thermal resistance of 10-15 x 10-6 K•m2/W and a thermal conductivity of 2.3-2.6 W/(m•K). This epoxy exhibits dimensional stability with low shrinkage upon curing and a low coefficient of thermal expansion of 14-16 x 10-6 in/in/°C. Mechanical properties include a tensile strength of 5,000 to 7,000 psi, a tensile modulus greater than 1,000,000 psi, and a Shore D hardness of 85-95. The service temperature range is from -100 ºF to +300 ºF (-73 ºC to +149 ºC).

A moderate heat cure is required to achieve optimal properties with EP53TC. The recommended cure schedule is 2 hours at 80ºC followed by a post-cure of 90-120 minutes at 125ºC. This epoxy is available in various packaging options, including ounce kits, quarter pint kits, half pint kits, pint kits, and quart kits.

Learn more at www.masterbond.com. 

KEYWORDS: adhesives in electrical/electronic

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